Manufacturing Facility
CORE ASSEMBLY
At Magnetic and Controls, we specialize in manufacturing high-quality transformers, with a particular emphasis on precision-engineered core assemblies. Our core assembly process is meticulously designed to ensure optimal performance, efficiency, and compliance with international standards, including IEC 60076
Precision Cutting
Employing advanced cutting techniques to produce laminations with high dimensional accuracy, ensuring tight joints and reducing gaps that can lead to increased losses.
Core Stacking
Assembling the laminations in a step-lap or full mitre configuration to minimize air gaps, enhance magnetic flux continuity, and reduce noise levels
Material Selection
Utilization of premium Cold Rolled Grain Oriented (CRGO) silicon steel, known for its superior magnetic properties and minimal energy losses
Quality Testing
Conducting rigorous testing procedures, including insulation resistance and core loss measurements, to verify that the core assembly meets design specifications and performance criteria.
Winding Facilities
Magnetic and Controls – Advanced Winding Facility for Precision and Performance
At Magnetic and Controls, we pride ourselves on our state-of-the-art winding facility, equipped with cutting-edge machinery to ensure precision, reliability, and efficiency in transformer manufacturing. Our advanced infrastructure supports a wide range of winding techniques, enabling us to cater to diverse industrial applications with superior-quality transformers.
Spenics Automatic Winding Machines
High-speed, precision-controlled winding for enhanced coil consistency
Automated tension control for uniform winding and reduced material stress
Suitable for high-volume production with consistent quality
Combines automation with manual adjustments for customized winding solutions
Ideal for medium-scale production with flexible winding parameters
Ensures superior coil compactness and insulation integrity
Designed for high-current applications requiring low impedance and minimal losses
Precision-aligned winding for enhanced short-circuit strength
Compatible with aluminum and copper foil winding for energy-efficient transformers
Delta Semi-Automatic Winding Machines
Foil Winding Machines
Comprehensive Winding Capabilities
Manufacturing Capability
With our robust infrastructure and technical expertise, Magnetic and Controls offers transformer manufacturing capabilities up to 5 MVA. Our facility is designed to handle diverse transformer configurations, including distribution transformers, isolation transformers, and specialized custom designs for industrial, commercial, and power quality applications.
Pressure Impregnation (VPI) Facility
At Magnetic and Controls, we utilize cutting-edge Vacuum Pressure Impregnation (VPI) technology to enhance the durability, insulation, and performance of transformer coils. Our VPI chamber ensures deep resin penetration into the windings, eliminating air pockets and improving dielectric strength, making our transformers highly reliable for demanding applications.
VPI Process at Magnetic and Controls
Pre-Drying & Preparation:
Coils are carefully dried to remove any residual moisture, ensuring optimal resin absorption.
Vacuum Cycle:
Coils are placed inside the VPI chamber, where a vacuum is applied to eliminate trapped air and gases within the insulation layers.
Resin Impregnation:
The chamber is filled with high-quality insulating resin, allowing it to penetrate deep into the coil windings under controlled conditions.
Pressure Application:
A positive pressure cycle is applied, ensuring uniform resin saturation and bonding within the coil structure.
Curing & Final Processing:
The impregnated coils are cured in an oven at precise temperatures, solidifying the resin for enhanced mechanical strength and thermal endurance.
Magnetic and Controls – Comprehensive Transformer Testing Facility
At Magnetic and Controls, we are committed to delivering high-quality transformers that meet the highest industry standards. Our testing facility ensures that every transformer undergoes rigorous quality checks in compliance with IEC 60076 standards, ensuring reliability, efficiency, and long-term performance.
Advanced Testing Capabilities
Our dedicated testing facility is equipped with modern instruments and expert personnel to perform a complete range of transformer tests, ensuring adherence to international quality benchmarks.
Address
6/300/631, Comsia Industrial Estate, Kallipalayam Village, Vellamadai (Po), Sarkar Samakulam, Veerapandi Pirivu, Coimbatore - 641110,Tamilnadu. India
Contact
Ajay : +91 8940991802
PT Manikandan : +91 9244655525
Office : +91 8220010784
Sales
Sreejith : +91 8220010781
Sunny : +91 9384812691